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Crystal silicon infiltration technology, also known as silicon infiltration or liquid silicon infiltration, is a manufacturing process used to produce silicon carbide (SiC) ceramics. SiC ceramics are highly desirable for their excellent mechanical, thermal, and electrical properties, making them suitable for a wide range of applications, including aerospace, automotive, and electronic industries.
The process involves infiltrating a porous carbon preform with liquid silicon. The preform is typically made from a mixture of carbon and silicon carbide powders, which is shaped into the desired form and then subjected to a heat treatment to create a porous structure. This porous structure acts as a template for the infiltration process.
During infiltration, the preform is placed in a container with liquid silicon, which is heated to a high temperature. The high temperature causes the liquid silicon to infiltrate the porous structure of the preform, filling in the void spaces. The infiltration process is typically carried out under a vacuum or inert gas atmosphere to prevent oxidation of the silicon.
Once the infiltration is complete, the composite material is cooled and solidified. The resulting material is a silicon carbide matrix with dispersed silicon phases. The silicon carbide provides the material with its excellent mechanical properties, such as high strength, hardness, and wear resistance, while the silicon particles enhance the electrical conductivity.
Crystal silicon infiltration technology offers several advantages over other manufacturing processes for SiC ceramics. It allows for the production of complex shapes and large components with high precision. The resulting materials have a high density and uniform microstructure, resulting in improved mechanical properties. Additionally, the process can be easily scaled up for mass production.
Overall, crystal silicon infiltration technology is a key process for the production of high-quality SiC ceramics with excellent mechanical, thermal, and electrical properties. Its versatility and scalability make it a valuable manufacturing technique for various industries.
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